Custom Roll Forming

In operation for more than a century, Corrugated Metals, Inc. is an industry-leading manufacturer of custom roll formed metal products. Our deep understanding of corrugated metal production methodologies enables us to engineer premium quality; value-based solutions that help customers meet their business objectives.


Custom Roll Forming

Tight planning, strategic sourcing of prime materials, and optimized production processes enable us to deliver roll formed products dependably and at a very competitive price point.

Utilizing certified raw materials sourced from a strong network of trustworthy suppliers, we manufacture products from varied grades of light- to heavy-gauge aluminum, steel, copper, and zinc with a diverse range of finish options. We are ISO 9001:2008 registered, and quality technicians inspect every product for gauge, length, width, coverage, surface quality, and squareness to ensure consistent adherence to tolerances as close as ±0.005”. We offer some of the widest panels in the industry — up to 63″, and lengths in excess of 90’ are readily achievable.

As a private, family owned-business, we establish trusted relationships with our clients and are committed to meeting their production goals. Our engineering team evaluates all designs and may suggest modifications to improve the manufacturability of the desired cross-sectional profile. We are extremely agile and accustomed to adhering to the most demanding production schedules. Contact us to today to learn more about how our outstanding custom roll forming capabilities can become a valued asset to your organization.

Custom Roll Forming Specs

Fabrication Method

CNC Roll Forming Machines

Materials

Aluminum

3004, 3003, 3105, 5052, 5083, 7075, 3004/7072,  Alclad

Steel

Hot-Dip Galvanized Steel, CRCQ (Cold-Rolled Commercial Quality) Steel, Hot-Rolled Steel, Stainless Steel (most types), Aluminized Steel, T1 and T2 Steels

Copper
ASTM A606 Weathering Steel
Zinc
*Other Materials Available

Aluminum Finishes

Bare (Mill Finish)
Stucco Embossed
Painted (Any color subject to code)
*Other Aluminum Available

Steel Finishes

Bare
Painted
*Other Steel Available

ASTM A606 Steel Finishes

Naturally Oxidized

Paint Systems

Kynar
Siliconized Polyester
Vinyl Plastisol

Width

Up to 63 inches for Strip Width

Length

12 in. to 90 ft.
Longer Upon Request

Material Thickness

0.015 to 0.125 in.
Heavier Upon Request

Pitch

Up to 18 in.

Tolerance (+/-)

± 0.005 in

Straightness

ANSI Standards for Camber
5% Diagonal Variance Over the Length of the Sheet

Testing

Coverage
Gauge Thickness
Length
Pitch
Squareness
Surface Quality
Thickness
Width

Documentation Provided

Curving
Cutting to Length
Design Assistance
Embossing
Perforating
Press Braking
Slitting
Toll Processing
Warehousing/Containerized Shipping

Products

Conveyor Covers
Disaster Relief Facilities
Forage Boxes and Wagons
Frocking Tanks
Hush Houses
Lagging
METALITH™ Products
Roofing and Siding
Roofing and Wall Panels
Side Walls and Roof Panels
Support Panels
Trailer Walls
Railcars
Soundwalls
Self-Storage
Parking Garages
Solar/Energy
Lumber Dry Kiln Plants
Pulp & Paper Plants
Steel Mills
Boiler Plants
Power Plants
HVAC
Trailers
Point of Purchase Displays, Signs and Fixtures
Cokemaking Facilities
Retail Designs
Awnings
Flare Fences

 

BAC1491-70

Production Volume

1000 lbs. to 25 million lbs.
Low Volume
High Volume
Large Run
Long Run
Large Scale Production Volume Run

Typical Lead Times

Standard Items: 2 – 3 Weeks
Specialty Items: 6 – 8 Weeks
Dependent on Material Specifications and Mill Lead Times

Additional Information

Industry Focus

Aerospace
Agriculture/Agricultural Equipment
Airline
Architectural
Construction
Container
Export
Fiber Glass
Freight Car
Gas & Oil
Government
Livestock Trailers
Marine
Military
Mining
NASA
Office Buildings
Passenger Car Manufactures
Power Plants
Steel Mills
Transportation
Truck/Trailer

Industry Standards

ASTM
ISO 9001:2008

File Formats

AutoCAD (DWG, DWZ)
Autodesk Revit
PDF